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Whether between motor and gear unit or between gear unit and axle – Flender gear units for railway vehicles and railway couplings have proven themselves thousands of times in virtually every kind of rail vehicle worldwide.

Flender GKG cardan joint coupling

Elastic, double-jointed cardan coupling – Nominal torque range up to TKN = 5,861 Nm with 5 sizes – Temperature range: from –30 °C to +70 °C

gkg-cardan-joint

Good connections thanks to quality
FLENDER GKG cardan couplings are elastic, double-jointed output couplings used to compensate for primary suspension misalignments in the bogie with full torque transmission between the gear unit and the powered wheel set shaft. Flender railway couplings permit very large shaft displacements and allow major misalignments between the axle and the gear unit while generating only very slight reaction forces.

FLENDER GKG coupling parts can be installed individually on the gear unit and wheel set shaft. The coupling parts come with pre-installed self-calibrated spherical bearings with protected rubber elements. These have a long service life of up to one million kilometers of vehicle travel. By screwing the brackets onto the spherical bearing pins, Flender gear units for railway vehicles and railway couplings can be installed simply using standard tools. The spacer automatically centers itself.

Flender gear units for railway vehicles

Your benefits at a glance
Long service life of up to one million kilometers of vehicle travel
Spherical rubber elements permit very large shaft displacements and allow major misalignments between the axle and the gear unit
Low reaction forces

Made in Germany, worldwide in use
Streetcars
Metros
Locomotives

Flender LBK link coupling

Elastic, double-jointed rod coupling – Nominal torque range up to TKN = 5,731 Nm with 5 sizes – Temperature range: from –30 °C to +60 °C

lbk-link

Good connections thanks to quality
FLENDER LBK connecting rod couplings have a split spacer and can be connected to the gear unit ultra-compactly. Radially arranged rubber elements create two hinge joints, which also make it possible to replace the elastic elements radially beneath the vehicle.

FLENDER LBK connecting rod couplings are driven using self-centering cyclo-palloid gear teeth in the “axle connection” version and flanged to the drive wheel in the “wheel connection” version.

Additionally, we offer the compact Flender railway couplings LBKZ series. In this case, one half of the coupling is a gear coupling which is integrated into the gear unit.

Your benefits at a glance
Radially arranged rubber elements also make it possible to replace the elastic elements radially beneath the vehicle
Compact connection to the gear unit is possible
Delivery possible as an assembly with FLENDER rail couplings
Parts are 100% trackable
Extensive service
Optionally available integrated into the gearbox hollow shaft

Made in Germany, worldwide in use
Low-floor streetcars

Flender MBG membrane coupling

Two-part, torsionally rigid all-steel coupling – Nominal torque range up to TKN = 9,500 Nm – Temperature range: from –30 °C to +60 °C

mbg-membrane

Good connections thanks to quality
FLENDER MBG membrane couplings are two-part, torsionally rigid all-steel couplings with excellent concentricity and outstanding balance quality because they are balanced together with the motor rotor. The concentricity and balance quality are permanently retained thanks to the optimum centering of the gear teeth on the two coupling halves.

Flender gear units for railway vehicles and railway couplings membrane contour gives them axial yield. The screw fitting makes it possible to detach or connect the motor and gear unit simply without loosening the interference fits. FLENDER MBG couplings are maintenance-free and used to transmit torques and support the motor shaft in the gear unit.

Your benefits at a glance
High concentricity
Excellent balance quality
Maintenance-free
Optionally available with an electrically insulating design
Optionally available with sliding hub and/or engine speed sensor toothing
Delivery possible as an assembly with FLENDER rail couplings
Parts are 100% trackable

Made in Germany, worldwide in use
Streetcars
Low-floor streetcars

Flender ZBG gear coupling

Torsionally rigid curved-tooth coupling – Nominal torque range up to TKN = 3,000 Nm – Temperature range: from –50 °C to +55 °C

zbg-gear

Good connections thanks to quality
Grease-lubricated FLENDER ZBG gear couplings make the best-possible contribution to safeguarding the maximum availability of your rail vehicle. Millions of kilometers of track, icy Siberian temperatures, extreme heat, maximum starting torques and revolution speeds, extremely dusty conditions, axial or radial jolts at high speeds – whatever route you use it on, the FLENDER ZBG is always in its element.

The Flender gear units for railway vehicles and railway couplings have a robust, weight-optimized design. Heavy parts are directly attached to the motor or gear unit shafts; the coupling’s inner components compensate for any operational misalignments so that only the slightest unbalanced forces and oscillations apply. The patented slip hub protects the drive system. Sealed grease chambers prevent the lubricant from escaping and eliminate the potential fire risk.

Your benefits at a glance
Long service life and low maintenance expenses
Maintenance-free for up to three million kilometers of vehicle travel or 12 years
Wear-resistant and service-friendly with very long maintenance intervals
Main inspection combined with gear unit and motor checks
On request, initial lubricant filling can occur on delivery
Simple and rapid relubrication using the grease nipple
Good emergency running properties thanks to sealed grease reservoirs
Clear load reserves, even after extremely long running times
Optimized seal system to prevent dust from penetrating
Reliable running if the chassis is icy and at temperatures well below zero
Heat-resistant, even in extreme conditions

Made in Germany, worldwide in use
Metros
High-speed trains

Ask for a free quotation – We are at your disposal

Call us at +39 080.5367090 or send an email to info@tecnicaindustriale.com